CONCRETON SENSORS Monolithic Structure Monitoring System
CONCRETON SENSORS Monolithic Structure Monitoring System
The principle of operation
UTECH COCRETON SENSORS concrete monitoring system automates the monitoring of the characteristics of hardening concrete in a structure (strength, temperature, relative humidity) in real time and helps to complete projects ahead of schedule and ensure the quality and safety of monolithic structures. This allows you to save not only on labor and rent of formwork and equipment, but also reduces the cost of a construction laboratory, as well as unforeseen costs for eliminating the consequences of disrupting the technological cycle of concrete hardening.
Complete projects faster
- Optimization of the concrete work cycle
- Ensuring the quality and safety of monolithic structures
- Shortening the duration of the entire project
Russia's best concrete strength, temperature and humidity monitoring system UTECH CONCRETON SENSORS
Concrete temperature
It allows you to instantly inform about the maximum, minimum and temperature difference of your concrete, without relying on periodic traditional control methods. Get the data directly to your phone in real time! Build temperature logs automatically!
Concrete strength
Allows you to track and predict concrete strength gain in real time on your phone or tablet. It allows you to optimize monolithic work and the work of the construction laboratory: monitor the strength at different gripping points, find out instantly when the gripping reaches the required strength!
Concrete humidity
It allows for timely monitoring of the relative humidity inside concrete structures, which helps to make informed decisions about protective measures or the start of finishing work. This is because high relative humidity in concrete can prevent paintwork from adhering well to the surface.
| Concreting in hot weather In hot weather, especially when temperatures exceed 32 degrees Celsius, concrete can present difficulties in the technological process of hardening. At these temperatures, the hydration process accelerates, leading to a shorter setting time for the concrete, which in turn reduces its workability and increases the risk of cracking. This can also lead to a decrease in long-term strength and durability for monolithic structures. To address these issues, it is important to monitor the temperature of the concrete in real time. UTECH CONCRETE SENSORS can help with this by providing accurate temperature readings. This information can be used to make timely decisions about whether additional measures are needed to maintain moisture retention and control the temperature, protecting the integrity and performance of the concrete structure. |
| Concreting in cold weather Successful concreting in cold weather requires an understanding of the various factors that affect the final properties of concrete. In a plastic state, concrete will freeze if the temperature drops below -4°C. If concrete freezes, its strength may drop by more than 50%, and freezing will have a devastating effect on its durability. Concrete must be protected from freezing until a minimum strength of 3.5 MPa is reached. This will also lead to cracking, as the concrete does not have sufficient strength to withstand cycles of freezing and thawing. In order to ensure proper strength and avoid cracking of the concrete, it is necessary that the temperature of the concrete is maintained above a certain temperature for a certain period of time. UTECH CONCRETON SENSORS temperature monitoring allows for timely heating of concrete in winter, monitoring temperature distribution in massive structures, and timely decision-making on necessary measures to comply with the technological process of concrete hardening. |
| Concreting of massive foundation slabs and structures If the temperature difference between the surface and the depth of the structure is 20-30 ° C, there is a possibility of concrete rupture. This situation can occur when concreting massive structures due to the heat generated. The temperature in the thickness of the concrete can be 50-80 ° C, and on the surface the concrete is much colder. Therefore, the temperature of the concrete in the thickness must be monitored in order to make decisions about carrying out the necessary measures to comply with the technological process. UTECH CONCRETON SENSORS immersion sensors allow you to monitor the process at a depth of up to 30 meters. |
«CONCRETON» software
CONCRETON software provides monitoring of concrete works, has a service architecture and functionality:
- Remote monitoring of all construction sites, each sensor
- Plotting of changes in the characteristics of hardening concrete
- Notification of critical changes in the characteristics of hardening concrete
- Round-the-clock access to all results
- The ability to create a sensor installation map
- Automatic calculation and prediction of the strength of a specific concrete composition
- Convenient synchronization of the sensor with the mobile application
- The ability to integrate with TIM
- Data security, storage on the territory of the Russian Federation
Software functionality
- All projects in one placeDocumentation and schedules of concrete hardening from all sensors, fillings and projects in one application
- Easy access from any deviceRemote access to measurement data from sensors 24/7
- Additional featuresSetting up alerts when important parameters are reached and creating a sensor installation map in the structure
The cost of the UTECH CONCRETON SENSORS concrete monitoring system is calculated individually
UTECH CONCRETON SENSORS
UTECH CONCRETON SENSORS are manufactured in-house in the Moscow region. The product range consists of wireless sensors with an immersion depth of up to 15 cm in concrete and modifications with an additional external probe with the possibility of installation in a structure up to 50 m from the surface. The LoRaWAN connection provides remote measurement collection from all sensors at the construction site. The developed solution guarantees accurate measurement of concrete characteristics and reliable operation in the harshest climatic conditions.
Products
UTECH CONCRETON SENSORS advantages
Time optimization
Timely demoulding based on operational data on concrete strength
24/7 monitoring
Round-the-clock monitoring of the concrete mix to make the right management decisions
Measurement accuracy
Innovative sensors can accurately measure temperature, humidity and determine the strength of concrete.
Reliability
A proven solution in technologically challenging and extreme climatic conditions
Automation
A high level of automation optimizes the technological processes of concreting
Formatting the results
Automatic generation of reports according to Customer requirements and Russian standards, integration with BIM
Laboratory service
| As part of a comprehensive delivery, UTECH can offer a full range of expertise, testing, inspection, survey and construction control services:
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A range of construction laboratory services including UTECH CONCRETON SENSORS monitoring system calibration
FAQ
STO 47991392-010-2024 "The UTECH CONCRETE SENSORS (UCS) System for Remote Determination of Concrete Strength using the Non-destructive Method was approved by the NTP of the National Research University of MGSU at the end of 2024 and registered with the Federal Information Standards Fund. In connection with the amendments to No. 653-FZ "On Amendments to the Federal Law "Technical Regulations on the Safety of Buildings and Structures" and Certain Legislative Acts of the Russian Federation", which entered into force on September 1, 2024, it was established that the SRT is one of the documents through compliance with the requirements of which the safety of buildings, structures and processes is ensured. implemented at all stages of their life cycle. Thus, service stations registered with the Fund after 09/01/2024 can be used for security purposes in accordance with 384-FZ, since they have undergone appropriate procedures within the framework of the requirements of this law.
Yes, UCS technology fully complies with the requirements of regulatory documents. According to SP 70.13330.2012 "Load-bearing and enclosing structures" and SP 435.1325800.2018 "Monolithic concrete and reinforced concrete structures. Rules of production and acceptance of works", at the initial stages of concrete hardening, it is necessary to maintain the temperature and humidity regime to ensure an increase in strength.
When the average daily outdoor temperature is below +5°C It is required to keep a temperature monitoring log. UCS technology allows for real-time monitoring, providing accurate temperature measurement and timely decision-making for moisture retention and thermal process control. This helps to protect the structural integrity and performance of concrete structures.
When the average daily outdoor temperature is below +5°C It is required to keep a temperature monitoring log. UCS technology allows for real-time monitoring, providing accurate temperature measurement and timely decision-making for moisture retention and thermal process control. This helps to protect the structural integrity and performance of concrete structures.
UCS technology is based on an indirect non-destructive method of concrete strength control in structures. The technique is based on predicting concrete strength gain by analyzing temperature and time changes. In laboratory conditions, the dynamics of the strength characteristics of a particular concrete composition is studied, and then these data are projected onto the construction site depending on the measured temperature parameters.
Basic regulatory documents for using the method:
– STO 47991392-010-2024 "UTECH Concrete Sensors (UCS) non-destructive testing system for concrete strength.
– GOST 22783-2022 "Concrete. Methods for predicting Compressive Strength."
– ASTM C1074-19 "Assessment of Concrete Strength by Maturity Method".
This approach allows you to quickly and accurately assess the parameters of concrete, minimizing risks and increasing the effectiveness of control.
Basic regulatory documents for using the method:
– STO 47991392-010-2024 "UTECH Concrete Sensors (UCS) non-destructive testing system for concrete strength.
– GOST 22783-2022 "Concrete. Methods for predicting Compressive Strength."
– ASTM C1074-19 "Assessment of Concrete Strength by Maturity Method".
This approach allows you to quickly and accurately assess the parameters of concrete, minimizing risks and increasing the effectiveness of control.
LoRaWAN (Long Range Wide Area Network) is a wireless data transmission technology designed to efficiently collect information from sensors over significant distances. It works through the interaction of two key components: LoRa devices (endpoints such as sensors that collect data and transmit it via a radio channel) and a base station that receives this data. The base station transmits the information to the cloud, where CONCRETON software processes it and provides the results to the user on a phone, tablet or computer.
This technology is characterized by low power consumption, which makes it ideal for battery-powered autonomous sensors. Thanks to this, UCS sensors embedded in concrete can transmit a signal for two years without replacing the battery.
This technology is characterized by low power consumption, which makes it ideal for battery-powered autonomous sensors. Thanks to this, UCS sensors embedded in concrete can transmit a signal for two years without replacing the battery.
In urban conditions, the range of a single LoRa base station is up to 1 km. To ensure stable communication, it is recommended to place the station above the building level. In most cases, one base station is sufficient for one construction site.
When concreting massive structures, the temperature difference between the surface and the depth can reach 20-30 °C, which creates a risk of thermal fractures. Inside the structure, the temperature can reach 50-80°C, while the surface remains much colder. To prevent such damage, it is necessary to control the temperature in the depth of the concrete and take timely measures.
UCS submersible sensors provide temperature monitoring at a depth of up to 30 meters, which makes it possible to effectively monitor the process and comply with technological requirements.
UCS submersible sensors provide temperature monitoring at a depth of up to 30 meters, which makes it possible to effectively monitor the process and comply with technological requirements.
Yes, the use of UCS technology has a clear economic rationale. Potentially, it allows you to speed up the process of monolithic work by 1.5 times and save up to 25 million rubles per project. This is achieved by optimizing processes, including more efficient planning, reducing payroll costs, renting formwork and cranes, and reducing the risks of deterioration of monolithic structures.
The use of UCS minimizes the likelihood of concrete freezing, cracking and re-pouring structures, which significantly reduces costs.
The use of UCS minimizes the likelihood of concrete freezing, cracking and re-pouring structures, which significantly reduces costs.
The number of measuring points depends on the locations of the control zones (they are designated as "fills" in CONCRETON software) and the structural elements in these zones. The dimensions, configuration, and placement of sensors are determined by technological regulations and work projects.
For more information, see SRT 47991392-010-2024 "UTECH CONCRETE SENSORS (UCS) Non-destructive testing system for concrete strength" or request advice from UTECH specialists.
For more information, see SRT 47991392-010-2024 "UTECH CONCRETE SENSORS (UCS) Non-destructive testing system for concrete strength" or request advice from UTECH specialists.
Sensors with an integrated battery last up to two years, which is enough to perform monolithic work even on large facilities. If necessary, the service life of the sensors can be extended to three or five years for projects with a longer construction cycle.
Certification and technical data
Declaration of conformity TR CU 020 “Electromagnetic compatibility of technical means” No. EAEU N RU D RU.RA11.V.91964/24 dated 12/27/2024
Certificate of conformity to GOST R IEC 80870-2-2-2001. Degree of protection IP68 according to GOST 14254-2015
The registration process of SRT 47991392-010-2024 in the Federal Information Standards Fund is underway.
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Leningradskaya str., b. 25,
Khimki, Moscow region, Russia,
141400
Khimki, Moscow region, Russia,
141400
UTECH is the official legal successor of
Hilti Group in Russia
Hilti Group in Russia
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